Plumbing Fuel Brake Systems Project Orange Krate
1. The compact master cylinder from the Hurst Driveline Conversions hydraulic clutch kit was bolted to the firewall mounting bracket along with the pedal linkage. The components are engineered for optimum geometry and smooth operation.
1. The compact master cylinder from the Hurst Driveline Conversions hydraulic clutch kit w

Regardless if you’re cruising the boulevard, tearing up a road course, or scorching the quarter-mile, certain components need to be upgraded to handle the task—especially your brakes and fuel delivery system. If you want to go fast and then stop on a dime, doing your homework is essential in selecting the right parts to get the job done and then having them properly installed to squeeze out all the performance they have to offer. When undertaking the braking and fuel systems on Project Orange Krate, selecting parts with the greatest versatility was the biggest priority whereas the car would be experiencing many different situations as it will see time on both the street and track.

For brakes, we selected the Baer Extreme-Plus system that features massive 6S six-piston MonoBlock calipers paired with cross-drilled and slotted, two-piece 14-inch rotors. There’s an art to laying out your brake lines and it pays to take your time and properly design how you want to route everything before getting started.

Plumbing Fuel Brake Systems Project Orange Krate
2. To convert Orange Krate to three pedals, the original pedal support bracket was restored and treated to a fresh reproduction brake and clutch pedal assembly from National Parts Depot. The kit included the required bushings and hardware to complete the job.
2. To convert Orange Krate to three pedals, the original pedal support bracket was restore

To hold plenty of liquid performance, a brushed stainless fuel injection gas tank from Rick’s with an internal fuel pump fit the bill perfectly. Here again, it pays to take your time to design the routing of your fuel supply and return lines. We used AN-style fittings, which offer a lot of versatility in laying out the system since there are a multitude of bends available, including 45-, 90-, and 180-degrees.

We went to Aeromotive for their port fittings and hose ends, along with their Platinum Series 100-micron fuel filter. Once the fuel supply and return reached the top rear of the engine, a FAST fuel pressure regulator (PN 307030) was added.

Upon completion it’s easy to see that Orange Krate will have no problems either fueling the beast under the hood or braking repeatedly from high speeds while running full tilt on a road course. Follow along as Peter Newell of Competition Specialties, in Walpole, Massachusetts, along with team member Brian Jordan, handle the installation.

Next up is the plan to move forward with the installation of the exhaust system.

  • Plumbing Fuel Brake Systems Project Orange Krate
    3. The pedals and support bracket were installed first followed by the completed clutch master, mounting bracket, and linkage. The linkage was then secured to the clutch pedal.
    3. The pedals and support bracket were installed first followed by the completed clutch ma
  • Plumbing Fuel Brake Systems Project Orange Krate
    4. To complement the Baer brake system, a Detroit Speed 9-inch dual diaphragm brake booster and master cylinder was bolted in place, and the pushrod was attached to the brake pedal.
    4. To complement the Baer brake system, a Detroit Speed 9-inch dual diaphragm brake booste
  • Plumbing Fuel Brake Systems Project Orange Krate
    5. The remote clutch reservoir was then mounted to the firewall with the fluid line completed to the hydraulic master cylinder.
    5. The remote clutch reservoir was then mounted to the firewall with the fluid line comple
  • Plumbing Fuel Brake Systems Project Orange Krate
    6. The Detroit Speed Inc. proportioning valve mounting bracket and proportioning valve were then bolted into place. A section of hard wire was then used to create a template for the first brake line to be made.
    6. The Detroit Speed Inc. proportioning valve mounting bracket and proportioning valve wer
  • Plumbing Fuel Brake Systems Project Orange Krate
    7. With a black marker, the first bend on the template was marked on a section of 3⁄16-inch stainless brake line from Inline Tube.
    7. With a black marker, the first bend on the template was marked on a section of 3⁄16-inc
  • Plumbing Fuel Brake Systems Project Orange Krate
    8. Using a Blue Point TBS300 tubing bender, the marked line was set in place ready for the first bend. Note: this tool allows bending of various sized tubing up to a maximum of 180-degrees.
    8. Using a Blue Point TBS300 tubing bender, the marked line was set in place ready for the
  • Plumbing Fuel Brake Systems Project Orange Krate
    9. Here you can see just how nice the multiple 90-degree bends are while the line is still positioned in the tubing bender. When completed, this section will plumb the rear brakes from the master cylinder to the proportioning valve.
    9. Here you can see just how nice the multiple 90-degree bends are while the line is still
  • Plumbing Fuel Brake Systems Project Orange Krate
    10. Eastwood’s brake tube flaring tool is a must for anyone wanting to plumb their own brake system. The vise-mounted unit features a color-coded rotating die head and split dies for easy operation. Here, a 3⁄16-inch die is ready for the first of two tubing end flares. Note the OP.1 green setting for the first flare.
    10. Eastwood’s brake tube flaring tool is a must for anyone wanting to plumb their own bra
  • 11. With the bubble flare complete, the die was then turned to the OP.2 orange setting.
  • Plumbing Fuel Brake Systems Project Orange Krate
    12. With the top of the split die removed you can see the completed 45-degree double flare. It’s important your flare nut is on the line in the correct orientation before starting.
    12. With the top of the split die removed you can see the completed 45-degree double flare
  • Plumbing Fuel Brake Systems Project Orange Krate
    13. All brake, fuel, and trans lines should be thoroughly cleaned before installation to remove any metal shavings or other contaminants. Eastwood’s new Aerosol Injected Cleaner gets the job done in a snap!
    13. All brake, fuel, and trans lines should be thoroughly cleaned before installation to r
  • Plumbing Fuel Brake Systems Project Orange Krate
    14. The stainless line was then secured into place linking the rear brakes to the adjustable proportioning valve for a nice, clean presentation.
    14. The stainless line was then secured into place linking the rear brakes to the adjustab
  • Plumbing Fuel Brake Systems Project Orange Krate
    15. The main rear brake line follows the rear framerail and was secured in place with stainless steel line clamps. It runs to the top of the rearend where it is split through a T-fitting to supply both rear brakes. The line atop the rear axle tube joins a flexible stainless line to feed the rear Baer calipers.
    15. The main rear brake line follows the rear framerail and was secured in place with stai
  • Plumbing Fuel Brake Systems Project Orange Krate
    16. To supply the front calipers, a section of 3⁄16-inch stainless line was measured, bent, and secured in place with stainless line clamps to follow the contour of the Detroit Speed Inc. hydroformed front subframe crossmember.
    16. To supply the front calipers, a section of 3⁄16-inch stainless line was measured, bent
  • Plumbing Fuel Brake Systems Project Orange Krate
    17. From this angle it’s easy to appreciate the perfect way the front stainless brake line runs down the subframe. With simple planning, you too can achieve a clean and uncluttered look.
    17. From this angle it’s easy to appreciate the perfect way the front stainless brake line
  • Plumbing Fuel Brake Systems Project Orange Krate
    18. Back at the master and proportioning valve, all the completed plumbing looks downright bitchin’ thanks to both Peter Newell and Brian Jordan at Competition Specialties in Walpole, Massachusetts.
    18. Back at the master and proportioning valve, all the completed plumbing looks downright
  • Plumbing Fuel Brake Systems Project Orange Krate
    19. Out back, Newell started laying the groundwork for the fuel system by first installing the Rick’s fuel injection tank. The unit, constructed from brushed 304-stainless features internal baffling, -6 AN feed and return lines, and an ACDelco internal fuel pump.
    19. Out back, Newell started laying the groundwork for the fuel system by first installing
  • Plumbing Fuel Brake Systems Project Orange Krate
    20. AN-style fittings and braided stainless line from Aeromotive and Summit were used to plumb the fuel system. An -8 AN to -6 AN flare union reducer was used at the tank feed bung to allow the use of #8 line while the return is #6 line with an -6 AN flare union fitting. Each union was then capped with the respective 90-degree fittings.
    20. AN-style fittings and braided stainless line from Aeromotive and Summit were used to p
  • Plumbing Fuel Brake Systems Project Orange Krate
    21. The Aeromotive Platinum Series 100-micron fuel filter was capped on both ends with -10 AN to -8 AN cutoff tapered flare reducer fittings and -8 AN straight hose ends. Here it is held in place for fitment adjacent to the rear inner framerail.
    21. The Aeromotive Platinum Series 100-micron fuel filter was capped on both ends with -10
  • Plumbing Fuel Brake Systems Project Orange Krate
    22. The #8 braided stainless fuel line was marked with duct tape for cutting. It was then secured in a bench vise and cut using a Blue Point air-hacksaw. It was then blown clean of any debris.
    22. The #8 braided stainless fuel line was marked with duct tape for cutting. It was then
  • Plumbing Fuel Brake Systems Project Orange Krate
    23. The hose end was inserted into the -8 AN straight hose end socket with a pushing and twisting motion with the hose end in line with the back of the socket threads. Hose assembly lube was used on the inner hose and nipple end and was then hand tightened. Final tightening was done with appropriate AN wrenches.
    23. The hose end was inserted into the -8 AN straight hose end socket with a pushing and t
  • Plumbing Fuel Brake Systems Project Orange Krate
    24. The completed installation was then secured to the inner framerail with rubber insulated mounting clips.
    24. The completed installation was then secured to the inner framerail with rubber insulat
  • Plumbing Fuel Brake Systems Project Orange Krate
    25. This image lets you see just how neat the feed and return fuel lines looked once completed. Once again, careful planning made all the difference.
    25. This image lets you see just how neat the feed and return fuel lines looked once compl
  • Plumbing Fuel Brake Systems Project Orange Krate
    26. The fuel supply line was then brought up from the rear of the engine and split using an -8 AN Y-block. The rear of the fuel rails then received 90-degree -8 AN hose ends. Once connected to the FAST fuel regulator the Y-block will be lowered behind the block.
    26. The fuel supply line was then brought up from the rear of the engine and split using a
  • Plumbing Fuel Brake Systems Project Orange Krate
    27. With the addition of a pair of -6 AN 180-degree fittings to the front fuel rails running back to the regulator capped with -6 AN cutoff tapered flare fittings and the #6 braided stainless fuel return line, the fuel system is complete.
    27. With the addition of a pair of -6 AN 180-degree fittings to the front fuel rails runni
SOURCE
Eastwood
800-343-9353
www.eastwood.com
Aeromotive
7805 Barton Street
Lenexa
KS  66214
913-647-7300
www.aeromotiveinc.com
Summit Racing Equipment
PO Box 909
Akron
OH  44398
800-230-3030
330-630-0240
www.summitracing.com
Hurst Driveline Conversions
1340 Specialty Drive
Suite A
Vista
CA  92081
750-598-2244
www.hurst-drivelines.com
Detroit Speed Inc.
185 McKenzie RD
Mooresville
NC  28115
704-662-3272
www.detroitspeed.com
Rick's Tanks
200 E. Sunset
Suite K.
El Paso
TX  79922
915-760-4388
www.rickstanks.com
Competition Specialties
508-510-7043
www.competition-specialties.com
National Parts Depot
800-800-0109
www.npdlink.com
Inline Tube
15066 Technology Drive
Shelby Township
MI  48315
800-385-9452
www.inlinetube.com
FAST
3400 Democrat Road
Memphis
TN  38118
877-334-8355
www.fuelairspark.com